Our new type organic fertilizer granulator uses high-speed stirring and airflow for non-stop granulation. It turns powder into dense, smooth, and uniform round pellets with high balling rate and low energy use. Its key merits include higher pellet hardness, wider material adaptability, easier tooth replacement, shorter downtime, more controllable operation, high granulation rate, and less return material. We can also create a machine tailored to your needs. A complete production line includes a loader feeder, trituradora vertical, drum screener, automatic batching system, granulator, rounding machine, secador rotatorio, enfriador rotativo, máquina de recubrimiento, and single-bucket packer. For 18,000 toneladas/año, the line costs USD 140,000; para 30,000 montones, Dólar estadounidense 190,000; para 60,000 montones, Dólar estadounidense 360,000.

new type organic fertilizer granulation plan

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What is the working principle of the new type organic fertilizer granulator？

Do you want to know how the new type of organic fertilizer granulator works? We’ll reveal the answer to you below. Our new type organic fertilizer granulator turns fine powder into strong round fertilizer pellets. It uses high-speed rotary mechanical stirring and creates airflow inside the chamber. So the material moves fast and evenly. Primero, the powder disperses. Then it mixes in a continuous flow. Próximo, small nuclei form. And the nuclei grow into granules. The rotation keeps the particles rolling. So they become spherical. The airflow helps the surface tighten. So the fertilizer granules become dense and smooth.

new type organic fertilizer pelleting machine

This fertilizer granulation method improves the fertilizer balling rate. It also makes the fertilizer pellets look clean and uniform. And it reduces energy use during fertilizer production. You can adjust speed and moisture. So you control fertilizer pellet size and output. Besides, you can run stable with many organic materials, such as compost, manure, and bio-organic blends. ¿Qué es más?, you can also save time because the process stays continuous.

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What’s the pros of the new type organic fertilizer granulator?

Do you know the advantages of the new type spherical organie fertilizer granulator? As a manufacturer of the new granulator, we can tell you responsibly this machine has the following merits: higher fertilizer pellet hardness, wider material adaptability, easier tooth replacement and shorter downtime, more controllable operation and high fertilizer granulation rate, less return material.

Higher fertilizer pellet hardness

Our new fertilizer granulator uses a mechanical barrel. The barrel keeps high rigidity, so it runs steady. Besides, mixing teeth keep the material moving. And they create continuous friction and extrusion. So pellets round and compact well, turn dense and strong, resist impact and pressure. As pellets keep shape during drying, cribado, y embalaje, you see less breakage and less dust.

Strong tooth action helps with high fiber materials. It also works well with sticky formulas. What’ more, it stays stable when your recipe changes. You can change tooth design and tune speed and water addition for different raw mixes. In doing so, you can match more organic materials with less trial time.

An inspection window lets you watch the inside in real time. So you can find abnormal buildup early and also confirm if the granulation zone runs smooth timely. When teeth wear out, you can replace them quickly as the structure gives clear access and simple steps. So you reduce stop time and labor input.

merit of the new type fertilizer granulator
stirring teeth of a new type organic fertilizer granulator
pros of a new type organic fertilizer granulator
advantages of the new type organic fertilizer granulator

You can observe, adjust, and verify in one cycle. So you can react faster to moisture shifts and feed changes. You can keep fertilizer pellet size within a tight range and can also keep the surface finish consistent. So every batch looks similar and runs easier in the next process.

High fertilizer granulation rate, less return material

The machine combines mixing, rolling, and compaction in one barrel. So nuclei form fast, and pellets grow fast. At the same time, dense pellets survive screening better. So the qualified ratio rises. And return material drops. Therefore you cut re-granulation loops, stabilize fertilizer throughput, you lower unit energy and wear cost.

Does YUSHUNXIN provided customized new type organic fertilizer granulator?

Need a customized organic fertilizer granulator? We can create one tailored precisely to your requirements.

Firstly, you can customize the mixing teeth with manganese steel. Manganese steel resists wear, so it lasts longer. It also keeps stable granulation, and it reduces downtime. Secondly, you can also customize the outer shell with carbon steel. Carbon steel gives strong support, so the machine runs steady. Last but not the least, some markets face power shortages, so we provide a diesel version. Diesel power starts fast, and it works in remote areas. It also fits farms and small plants, and it supports mobile production.

customization of new type organic fertilizer granulator

What are the main machines on a new organic fertilizer granulator production line?

Do you want to know what equipment is included in a new type línea de granulación de fertilizantes orgánicos? This production line usually includes composting, batching machine, crusher, mixer, new type granulator, polisher, screener, and bagging machine.

The composting process helps organic materials complete fermentation before pellet making. The batching machine controls the material ratio according to your formula, while the crusher reduces large lumps and improves material uniformity. Entonces, the mixer blends different materials evenly before granulation. The new type granulator turns the prepared powder into organic fertilizer pellets. Después, the polisher improves pellet roundness and appearance. The screener separates qualified pellets from oversized or undersized materials, and the bagging machine completes final packing for storage or sale.

new type organic fertilizer granulator
new type organic fertilizer granulation design

How much does it cost to set up a production line with a new type of granulator?

El cost of a fertilizer granulation line, such as the new organic fertilizer granulator production line depend on your planned annual output.

  • If you need about 18,000 tons per year, you can build a full fertilize granulation production line for USD 140,000. This option fits small and medium fertilizer production plants. It helps you enter the market fast and control risks.

  • If you want higher fertilizer output, choose 30,000 tons per year. The complete new-type organic fertilizer production line costs USD 190,000. You get stronger capacity, smoother feeding, and more stable fertilizer granule quality. So you can serve more farms and dealers.

  • If you plan large-scale fertilizer production, go for 60,000 tons per year. The new-type organic fertilizer granulator line costs USD 360,000. You can run long hours and keep high consistency. Also, you can reduce unit cost and boost profits.

Tell us your raw materials and site size. Then we match the right fertilizer production line and layout.

new type organic fertilizer granulation system
new type organic fertilizer granulation

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