The disc pelletizer provided by YUSHUNXIN is an ideal for you. It suit organic fertilizer and compound fertilizer production. And it supports 1–6 t/h capacity, and it makes round granules through an inclined rotating disc. The disc granulator uses wet granulation. Besides, the granulation rate reaches up to 93%.What’s more, YUSHUNXIN provides source-factory supply,and also offers customization and one-stop line support.
What Types of Fertilizers Can a Disc Type Granulator Machine Process?
A Disc type granulator machine can not only process organic fertilizers, but also compound fertilizers.
Organic Fertilizers Production
Many customers want to know what organic fertilizer pellets a disc granulator can produce. The answer is clear: it can make chicken manure pellet fertilizer, cow manure pellet fertilizer, and pig manure pellet fertilizer. And it also works for sheep manure and duck manure. Plus, it can process straw and garden waste to produce organic fertilizer pellets. Why can it handle so many materials? Because a disc granulator has strong adaptability, and the material rolls inside the pan, forms nuclei, and grows into round granules. So the pellet size is easier to control. And with proper pretreatment—composting, crushing, batching, and adding water—you can get a higher granulation rate and more uniform feitilizer pellets. Then the pellets are easier to store, transport, and apply, which improves product value.
Compound Fertilizers Manufacturing
Many buyers ask a clear question. What kinds of compound fertilizers can a disc pelletizer produce? They need stable output. They need uniform granules. And they need a machine that fits many formulas. The answer is simple. A disc pelletizer can produce NPK compound fertilizer. It can also handle different N-P-K ratios, so you can make 15-15-15, 20-10-10, or other customized grades. Why can it do this? Because the pan creates continuous rolling. And it forms seed cores fast. Then powder sticks layer by layer. So granules grow round and dense. In addition, the granulation process is gentle. So it reduces dust and improves granule strength. That is why disc pelletizers are widely used in compound fertilizer plants.
What Is the Capacity of the Fertilizer Disc Pelletizer?
We offer disc granulators with a capacity of 1-6 TPH. And the annual production capacity ranges from 6,000 to 36,000.
1-4 TPH Small Disc Pelletizer Equipment
Many customers plan to start a pelletizing project with a total capacity of 1–4T. The need is clear. They want low investment, small footprint, stable output, and easy expansion. The answer is simple. You only need a Small Disc Pelletizer Equipment. We offer 0.8–1.2T/H, 1.2–1.5T/H, 1.5–2.0T/H, 2–3T/H, and 2–4T/H models, so you can choose according to your target capacity. This setup works well because a small disc pelletizer starts quickly and is easy to adjust, and it supports both trial formulas and continuous production. By adjusting disc angle, rotation speed, and water spray, you can actively control pellet size and balling rate. And with screening and drying, you can reach stable 1–4T output while reducing energy use and labor.
4-6 TPH Large Disc Granule Making Machine
If you are planning on a larger fertilizer production scale, YUSHUNXIN also offers disc pelletiser with a capacity of 4–6 tons per hour. This choice fits big plants. Because large-scale fertilizer production lines must run long hours. And they must keep output stable. A low-capacity fertilizer granulator forces frequent stops. And it creates bottlenecks before drying and screening. Then costs rise. And delivery slows. The 4–6 T/H disc granulator solves this. It keeps continuous feeding. And it forms fertilizer pellets evenly with adjustable disc angle and speed. So fertilizer particle size stays consistent. And the qualified rate stays high. It also matches common mixers, conveyors, dryers, coolers, and screens. So you connect the line faster. And you expand capacity with fewer machines and less labor.
How Does a Fertilizer Disk Pelletizing Machine Works
Disc granule making machine utilize the rotational motion of an inclined disc to produce fertilizer granules. After being moistened by a sprayed binder, the material rises with the disc under the action of friction and centrifugal force. When gravity exceeds friction, the material rolls down in a parabolic trajectory, forming a “material curtain.” During this rolling motion, the material agglomerates and compacts, gradually growing into fertilizer granules. And then due to differences in fertilizer particle size, a grading effect occurs, and qualified fertilizer granules overflow from the edge of the disc.
What Is the Granulation Technology of a Disc Granulation Machine?
This disc pan granulator uses a wet granulation process. So when you add a liquid—usually water, steam, or a binder solution, he powdered materials then agglomerate into fertilizer granules. You can mainly adjust the granule size by controlling how much moisture you add. In general, higher overall moisture during fertilizer granulation produces larger fertilizer granules, and lower moisture gives you smaller fertilizer granules. Therefore, the raw material moisture must meet process requirements, typically within 20%–40%. In this way, you can ensure stable granulation and consistent pellet strength. Once you set the moisture level, you can fine-tune the granule size by adjusting the disc steepness. As you increase the steepness of the rotating disc, the fertilizer granules become smaller. For reference, the disc angle is usually adjustable between 35° and 55°.
What’s the Pros of a Pan Granulator for Commercial Fertilizer Production?
A pan granulator for commercial fertilizer production has three merits, namely, 93% High Granulation Rate, Easy Operation & Maintenance.
As demand for uniform, durable carbon black pellets rises, modern pelletizing lines are key to competitive advantage. Contact YUSHUNXIN, grouped by YOTO, today to future-proof your production.
